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Manufacturing

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Drawing

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The production of a hydraulic cylinder always begins with a drawing.

Hot water boiler house

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It is intended for heat supply of heating systems and hot water supply (DHW) facilities of the enterprise. The boiler room has four hot water boilers with a total nominal heating capacity of 13.5 MW, including three boilers with a heating capacity of 4 MW for heating needs and one with a heating capacity of 1.5 MW for the needs of hot water. The level of automation and dispatching of the boiler room allows its operation without the constant presence of maintenance personnel.

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Multifunctional and precise instrument pre—tuning device - KENOVA set line V6 presetter

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Allows to reduce the downtime of equipment associated with its changeover, tool change and its binding. It also allows to visually monitor the state of the cutting edge of the tool, to control the actual dimensions of the tool. The measurement accuracy of the device reaches 1 micron

Section of CNC lathes

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Pistons, front covers and other hydraulic cylinder parts are processed here.

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LV800RM/LM Vertical Turning Center

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The HYUNDAI WIA LV800R vertical turning machining center is designed for grinding and boring cylindrical, conical and shaped surfaces with a maximum diameter and processing length of 800 mm. The presence of a revolver head with a drive allows to reduce the number of production operations; increase the accuracy of processing due to the constant position of the part; perform a full cycle of processing the part on one machine;

Processing of the hydraulic cylinder body on a universal lathe RT492

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Processing of the hydraulic cylinder body on a universal lathe 1M63N

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Welding area

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Universal Lathe

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Allows us to process parts with a length of more than eight meters.

Deep Drilling and boring machine

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The cutting method used is the BTA (Boring Trepanning Association) single-tube system, another name is STS (Single Tube System). Drilling is performed in cylindrical blanks in solid material:
  • Length of the workpiece is up to 4,000 mm.,
  • Diameter of the workpiece is up to 250 mm.,
  • Maximum drilling depth is for the entire length of the workpiece (4,000 mm.)
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Horizontal honing machine GOE-2000

The range of processed diameters is 25-600 mm Length of the processed part is up to 2000 mm The maximum external diameter is 650 mm.

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The range of processed diameters is 25-600 mm Length of the processed part is up to 2000 mm The maximum external diameter is 650 mm.

up to
mm
Max range of processed
diameters
up to
mm
The length of
the processed part
up to
mm
Maximum outer
diameter
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Coordinate measuring machine Axiom too 600

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Manufacturer: Aberlink Innovative LLP, UK. It is used to measure the geometric parameters of complex parts of various geometric shapes and record the results obtained, as well as to control deviations of the geometric parameters of products from the template. The geometric characteristics of the surfaces are checked in manual and automatic control modes.

Section of CNC milling machining centers

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The moment of processing a hydraulic cylinder part on a vertical milling machining center.
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Assembly site of the hydraulic cylinders

Transfer conveyor. The assembled cylinders are moved to the stands for hydraulic testing.

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Hydraulic cylinders assembly site

The cylinders have been tested and are ready to be moved to the painting site.

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Painting area

The cylinders which are ready for painting.

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Painting area

Conveyor of an automated painting line.

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Pipe Bending Machine

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Designed for spatial cold mandrel and mandrelless bending of pipes according to a given program. Allows you to ensure 100% repeatability of manufactured products. MAX outer diameter of the bent pipe is 51x2 mm.

Machine for boring and rolling out the inner surface of pipes

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up to
mm
Processing diameter
up to
m
Length of the workpiece
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Machine for boring and rolling the inner surface of pipes

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up to
mm
Processing diameter
up to
m
Length of the workpiece