Manufacturing

Drawing

The production of a hydraulic cylinder always begins with a drawing.
Hot water boiler house

It is intended for heat supply of heating systems and hot water supply (DHW) facilities of the enterprise. The boiler room has four hot water boilers with a total nominal heating capacity of 13.5 MW, including three boilers with a heating capacity of 4 MW for heating needs and one with a heating capacity of 1.5 MW for the needs of hot water. The level of automation and dispatching of the boiler room allows its operation without the constant presence of maintenance personnel.


Multifunctional and precise instrument pre—tuning device - KENOVA set line V6 presetter

Allows to reduce the downtime of equipment associated with its changeover, tool change and its binding. It also allows to visually monitor the state of the cutting edge of the tool, to control the actual dimensions of the tool. The measurement accuracy of the device reaches 1 micron
Section of CNC lathes

Pistons, front covers and other hydraulic cylinder parts are processed here.


LV800RM/LM Vertical Turning Center

The HYUNDAI WIA LV800R vertical turning machining center is designed for grinding and boring cylindrical, conical and shaped surfaces with a maximum diameter and processing length of 800 mm. The presence of a revolver head with a drive allows to reduce the number of production operations; increase the accuracy of processing due to the constant position of the part; perform a full cycle of processing the part on one machine;
Processing of the hydraulic cylinder body on a universal lathe RT492



Processing of the hydraulic cylinder body on a universal lathe 1M63N

Welding area



Universal Lathe

Allows us to process parts with a length of more than eight meters.
Deep Drilling and boring machine

- Length of the workpiece is up to 4,000 mm.,
- Diameter of the workpiece is up to 250 mm.,
- Maximum drilling depth is for the entire length of the workpiece (4,000 mm.)


Horizontal honing machine GOE-2000
The range of processed diameters is 25-600 mm Length of the processed part is up to 2000 mm The maximum external diameter is 650 mm.


The range of processed diameters is 25-600 mm Length of the processed part is up to 2000 mm The maximum external diameter is 650 mm.
diameters
the processed part
diameter

Coordinate measuring machine Axiom too 600

Manufacturer: Aberlink Innovative LLP, UK. It is used to measure the geometric parameters of complex parts of various geometric shapes and record the results obtained, as well as to control deviations of the geometric parameters of products from the template. The geometric characteristics of the surfaces are checked in manual and automatic control modes.
Section of CNC milling machining centers





Assembly site of the hydraulic cylinders
Transfer conveyor. The assembled cylinders are moved to the stands for hydraulic testing.

Hydraulic cylinders assembly site
The cylinders have been tested and are ready to be moved to the painting site.



Painting area
The cylinders which are ready for painting.

Painting area
Conveyor of an automated painting line.


Pipe Bending Machine

Designed for spatial cold mandrel and mandrelless bending of pipes according to a given program. Allows you to ensure 100% repeatability of manufactured products. MAX outer diameter of the bent pipe is 51x2 mm.
Machine for boring and rolling out the inner surface of pipes



Machine for boring and rolling the inner surface of pipes
